Pema TW Assembly Station

Pema TW Assembly Station

PEMA TW Assembly Station significantly improves the efficiency and quality of producing heavy tubular structures, like vessels and windmill towers. It consists of a jig-type assembly unit with powerful hydraulic adjustments and a set of self-aligning rollerbeds. Combined with a PEMA column & boom, automated welding can be carried out reliably to the highest standards of productivity and welding quality. 

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Key Features

  • Self-aligning rollerbeds ensure better roundness and faster joining of shells 
  • Fixed Jig unit supports both sides and keeps centreline correct 
  • Individually moving cylinders for accurate fitting-up of shell edges 
  • Last rollerbed equipped with end stoppers and hydraulic operation against the section 
  • All functions controlled by a handy remote control 
  • Column & boom

Specifications

Parameter  TW5000-25  TW5000-50  TW5000-80  TW6000-100  TW8000-150  TW8000-200  TW8000-300  TW8000-400 
Diameter range (mm / inch)  1500–5000 / 59–196  2000–5000 / 79–196  2000–5000 / 79–196  2000–6000 / 79–236  2500–8000 / 99–315  2500–8000 / 99–315  2500–8000 / 99–315  2500–8000 / 99–315 
Length of a shell (mm / inch)  1200–3000 / 47–118; 1200–4000 / 47–157  1200–3000 / 47–118; 1200–4000 / 47–157  1200–3000 / 47–118; 1200–4000 / 47–157  1400–3000 / 55–118; 1400–4000 / 55–157  1400–3000 / 55–118; 1400–4000 / 55–157  1400–3000 / 55–118; 1400–4000 / 55–157  1400–4000 / 55–157  1500–4000 / 59–157 
Maximum weight of a shell (ton / lbs)  12.5 / 27,560  25 / 55,115  40 / 88,200  40 / 88,200  100 / 55,115  100 / 220,460  150 / 330,700  150 / 330,700 
Maximum weight of a full section (ton / lbs)  25 / 55,115  50 (ø3–5m) / 110,230; 40 (ø2–3m) / 110,230  80 / 176,370  100 (ø3–6m) / 55,115; 80 (ø2–3m) / 176,370  150 / 330,700  200 (ø5–8m) / 440,920; 150 (ø2.5–5m) / 440,920  300 / 661,390  400 / 881,850 
Recommended Column & Boom  HD 6×5.5  HD 6×5.5  HD 6×5.5  HD 7×5.5  HD 9×5.5  HD 9×5.5  HD 9×5.5  HD 9×5.5 

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